The surface mount process is the production flow used to assemble most modern electronic circuit boards. It connects solder paste printing, component placement, reflow soldering, inspection, and process feedback into one repeatable system. For buyers planning a new line, the surface mount process answers a practical question: what happens before a PCB becomes a reliable
Material Loss in SMT Assembly: Control Guide Material loss can raise the cost of every PCB assembly order. Damaged parts, placement errors, and late defect discovery all create waste. However, a stable process can reduce these losses. This guide explains how to control material loss in SMT assembly with practical steps. 1. How to
1.Special Hopper must be used for loading and unloading to prevent material from falling. To sharpen the blade, you must use a special glove for the anti-cutting hand. The upper and lower version of the roll, must be on the version of the special car or special car to the version of the shaft
LEDs (Light Emitting Diodes) are solid-state semiconductor devices that convert electrical energy directly into light. At the heart of the LED is a semiconductor chip with one side bonded to the top of a reflector cup commonly called an anvil. The anvil carries a negative current. The other side of the semiconductor is connected
SMT equipment is developing in the direction of high efficiency, flexibility, intelligence and environmental protection Improving the production efficiency of SMT equipment has always been the goal of people's pursuit. SMT production equipment has developed from the past of single equipment to the direction of combination and connection of multiple equipment: from multiple step-by-step
Introduction to soft light strip The 0.5m and 1m soft light strips are usually spliced into 5M and 10m, which are usually configured to stabilize the luminosity. They belong to the old process, and are usually low-voltage light strips such as 12V and 24V. They are commonly used for indoor lighting, indoor landscape decoration,
SMT (surface mounted technology) is a kind of circuit assembly technology that installs the surface assembly components without pins or short leads (SMC / SMD for short, which is called chip element device in Chinese) on the surface of printed circuit board (PCB) or the surface of other substrates, and is welded and assembled
Features Adopt High speed multi modular head, apply to ultra small chip 0201~10 mm large chip, wide component range; Brand new flight vision camera: Improve recognition performance, size up to 10mm*10mm; Vacuum sensing device: Each placement head with independent detection function, which improves the stability of the equipment and the reliability of the product;
Adjustable mounting head Unique material leakage detection; Separate replenishment function Ultra high speed mounting capacity The width of the conveying platform can be freely adjusted according to different infinitely long soft light belt plates Flexibly adjust the distance of the feeder mounting base to achieve group picking and group pasting, and realize the function
Machine main parameter Dimension 2317*1376*1762mm Total weight 1700KG Max.PCB size Single PCB:500*450mm Double PCB: 500*300mm PCB thickness 0.5-4.5mm Repeat precision ±0.02mm Mounting speed 90000CPH Components range Min 0201-10mm packages and IC etc. No.of head 20PCS Machine features * Brand new self- developed high- precision placement head. * High-speed precision head flight vision camera capture the image of placement accordingly,improve the speed
1.New upgrade pick and place machine, it is using High-end integrated placement head, no need change mounting head and place all SMD components. Non replace modular head High precision camera, the camera is using vision alignment, Tri-color lighting technology, could recognition mini components and IC pin 3.With automatic PCB board feeding conveyor system, suitable
ETON HONOR series of new SMT machine——YT101S comprehensive upgrade: Support the minimum mounting components up to0201, the maximum to 40*40mmpackaging material; 2. High speed multi mounting head, no need to replace 3. New flight identification camera, recognition performance greatly improved 4. Vacuum sensing device is adopted to improve the stability of equipment 5. Adopt high-end magnetic levitation
YT202S has the ability of high-speed and intelligence, achieve ultra performance High speed multi modular head, non replace modular head Brand new flight vision camera, apply to BGA or CSP Vacuum sensing device and ultra high speed capability: 80000 CPH YT202S can be flexibly supported in the production field Apply to 0201-40*40mmtape reel package
1.Double rail and four groups of placement heads. capacity can reach 500000CPH 2.Avaible for 5m,50m or any length of flexible strip and roll to roll. 3.Group to take and group to mount. 4.PCB clamping: vacuum adsorption, cylinder splint, adjustable track width. 5.Conponents range: LED 3014/3020/2835/5050 and resistor,capacitor,bridge rectifiers. 6.136PCS head and 136PCS feeders station.
SMT advantages High assembly density,small size and light weight of electronic products Compared with traditional through-hole components, the area and mass of chip components are greatly reduced and lightened. Generally, the use of SMT can reduce the volume of electronic products by 60% and reduce the quality by 75%. High reliabilityand strong earthquake resistance Since SMC/SMD is leadless
Compared with RT-1 , RT-2 has two access tracks, which can mount two kinds of PCB at the same time. At the same time, the number of suction nozzles is 20pcs, the number of Feeder stations is 64pcs, and the mounting speed reaches 80000CPH RT-2 can produce many products, such as LED bulb, LED
A pick and place machine is a key part of an SMT line. It is also called an SMT mounter or surface mount system. First, solder paste is printed on the PCB. Next, the pick and place machine takes parts from feeders or trays. Then, it places each part on the correct PCB pad.
1.New upgrade, more exquisite shell, higher camera recognition accuracy, dual-mode group, dual track, two boards at the same time, saving time in and out of the board. 2.New upgrade, 20 heads, from the old 64 Feida to 84 The production capacity can reach 80000cph. 3.The method of group take and separate paste, separate take
The world's fastest mounter- the mounting speed can reach 500000 CPH The latest product developed by ETON, T9-2S, has a capacity of 500000 CPH under optimal conditions, which is unique in the world. Product description Dual mode group, 136 heads, 136 feeders, the fastest speed can reach 500000 CPH, and can produce two products
Hey! The basic process of SMT you ought to know. The basic process elements of SMT include: screen printing (or dispensing), mounting (curing), reflow welding, cleaning, testing and repair Silk screen printing: its function is to leak solder paste or patch adhesive onto the pad of PCB to prepare for the welding of components.
